Vapor Quality Sensor i filterhus


The Vapor Quality Sensors have a new innovative technology which makes it possible to measure the mix between gas and liquid in a refrigerant from 0% gas to 100 % gas - a measurement no other sensor can provide. It consists of a tube, with metal inserts, where the mix of two phases pass through. The sensor measures the dielectric constant of the fluid, and as two different phases (liquid/gas) has different dielectric constant, the mix between the two, can be calculated. The output of the sensor is the “X” value which has a linear relation to the Volume % of liquid in the gas

The sensor offers very precise measurements and provides instant read-outs of the gas quality, making it useable in most evaporators (plate, pipe, and air evaporators).The sensor’s microprocessor also functions as a controller, enabling the direct control of a modulating motor valve, thereby bypassing the external controller or the PLC. The controller can be set up with all the parameters that are necessary for regulating a modulating motor valve or a stepper motor valve. The sensor is available with a cable for direct supply to and control of the motor valve, or as a sensor where the signal is sent to the external controller/PLC.

All vapor quality sensors are suitable for controlling both DX, semi flooded and flooded operation.

Vapor Quality Sensor in Strainer Housing

With a vapor quality sensor integrated into a standard strainer house you are ensured safe functionality and easy installation of the sensor. The butt-welded connection makes it easy to weld with same size of piping. Please be aware that the flow direction of the vapor quality sensor is opposite of the flow direction when used as a strainer. If installed with wrong flow direction functionality will NOT be correct.

Besides the benefit of easy installation this solution makes it easy to dismantle the lid with the sensor conductor and clean it if necessary.

The sensor integrated into standard strainer housing is available in both carbon steel DN20 to DN300 and stainless steel DN20 to DN65. Ask for availability if size outside of this range is requested.

Product features

Measures the volumetric concentration of gas in a gas/liquid mixture
Balanced evaporator control to achieve semi-flooded operation with high heat transfer
Able to control an expansion valve directly with simultaneously analog 4-20mA output to a PLC
Can be used to optimize and control both DX systems and overfeed systems
Instant measurement and analog output
Can be used for all common refrigerants

Applications

Oversvømmet system:

HBX ST flooded applikationstegning

Optimal effektivitet ved alle belastninger opnås ved at måle dampkvaliteten i fordamperens afgangsrør og bruge signalet til at ændre set-punktet dynamisk relativt til den aktuelle belastning i fordamperen som vist, lavere niveau vil minimere væskemængden i fordamperen og sikre en afbalanceret og dynamisk fordampning under delbelastning og dermed optimal varmeoverførsel.

HBX-ST-dampkvalitetsstyresignalet (kabeludgang, 4-20mA) er tilsluttet DI 3 (stift 3) på HBSLC-væskeniveausensoren og bruges til at ændre den ønskede indstillede værdi for væskeniveauet i recirkulationsbeholderen / separatoren.

 

DX system:

Aptegning DX web 1000px

 

Specifications

Tekniske data:

 

Tilslutningsdiagram

HBDX

Tegning

 Danfoss Strainer DN20 DN65 profiltegninger WEB

 

Tabel Dimensioner DN20 DN65

 

 

 

 

Danfoss Strainer DN65 DN200 profiltegninger WEB

 Tabel Dimensioner DN80 DN200

Danfoss Strainer DN250 DN300 profiltegning WEB

Tabel Dimensioner DN250 DN300

Power supply
Voltage24 V AC/DC 
Current consumptionMax 250 mA
Electronic connectionM12, 5 pins
Output
Analouge signal4-20 mA
RegulationP-regulation
Environmental conditions
RefrigerantsApplicable to HCFC, HFC, R717 (Ammonia), R744
Temperature range–60°C/+150°C (–76°F/+302°F).
Max. Working pressure52 barg (754 psig).
Degree of protectionIP65
Vibrations IEC 68-2-6 (4g) 
Mechanical specifications
Thread connection / welding connection1" NPT / BSPP 
Material liquid partsAISI 304 / PEEK
Material electronic partsGF BLK, Nylon 6 (PA)
SizeSee drawing
WeightSee ordering codes
TypeFront house
Approvals
EMC testEN 61000-2
Cable
5 m cabel with. M12 plugHBxC-M12/5 
Cabel specificationsPUR -5 x 0,34mm2 
Indication
LED indicationLED (green, yellow og red)
Configurations
ConfigurationWith PC tool

Ordering code

Pipe diameterStainless steelCarbon steelOrdering codeOrdering code
DN 20 (3/4”)AvailableAvailable
DN 25 (1”)AvailableAvailable
DN 32 (1 1/4”)AvailableAvailable
DN 40 (1 1/2”)AvailableAvailable
DN 50 (2”)AvailableAvailable
DN 65 (2 1/2”)AvailableAvailable
DN 80 (3”)On requestAvailable
DN 100 (4”)On requestAvailable
DN 125 (5”)On requestAvailable
DN 150 (6”)On requestAvailable
DN 200 (8”)Not availableAvailable
DN 250 (10”)Not availableAvailable
DN 300 (12”)Not availableAvailable
HOW TO ORDER
Vapor quality sensors come in numerous variants - all customized to the application. An order contains a mechanical part and an electronic part programmed to the order. Before ordering you need to consider:
1) The dimension and steel type for the mechanical part. (see table above)
2) The configuration and specification of the electronic part.
To make the right configuration of the sensor, please choose the functions and specifications you need for the electronic part:
Control function: (More than one function is possible)
☐ Analog output only 4-20 mA to PLC/main controller
☐ Control of stepper motor valve e.g. Carel E2V
☐ Control of PVM valve e.g. Danfoss AKV
☐ Control of motor valve e.g. Siemens MVS661 and Danfoss ICM
Refrigerant: (Only on selection)
☐ NH3
☐ CO2
☐ Other please specify
Application: (More than one function is possible)
☐ Direct expansion DX
☐ Overfeed system/flooded/pump circulation
☐ Compressor protection
☐ Leakage protection in ammonia CO2 cascade (ammonia carbamate)
☐ Other please specify
Other functions: (More than one function is possible)
☐ Remote setting of setpoint*
☐ USB cable
* Makes it possible to control the vapor quality (X) setpoint dynamically in the sensor used for controlling an expansion valve directly. The remote setting must be set from a PLC.

To order: Please fill out the HBX Vapor Quality Sensor Ordering Form and attach it in an e-mail to info@hbproducts.dk

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