Technical data: HBX-ST-DX & HBX-CR-ST
With the sensor integrated into a standard strainer house, installation is straightforward, and functionality is enhanced. The butt-welded connection allows for seamless welding with the same size piping, simplifying the setup process. This design provides not only easy installation but also simple maintenance. The strainer's lid can be removed, allowing you to access the sensor conductor for cleaning when needed.
It's important to note that the flow direction for the Vapor Quality Sensor is opposite to the typical flow direction when used as a strainer. Incorrect installation can lead to functionality issues, so ensure proper alignment for optimal performance.
Category: HBX-DX-ST & HBX-CR-ST for DX and Overfeed systems - ATEX/IECEx Certified
HB products has developed the unique vapor quality sensor, which is the only sensor able to directly measure the liquid content of liquid in the evaporator output. The sensor works both in pump circulated and DX systems and can optimize the efficiency and capacity to a new level.
Evaporator control
The optimal evaporator is not filled with liquid refrigerant like you often have in pump circulated refrigerant systems with circulation ratios above 1.5. The optimal evaporator is not dry like a lot of superheat-controlled evaporators.
By measuring the liquid content in the evaporator output and using this measurement to control the liquid feed.
Most refrigeration systems operate most of the time in part load and especially during part load the efficiency is typically rather poor and can be optimized significantly. Pump circulated systems fills the evaporator with liquid which reduce heat transfer by 50 % and increases the pressure loss which increase energy consumption. For pump circulated systems an energy saving of minimum 20% is typical for optimized systems, and much more on systems without circulation control.
In DX systems a larger part of the evaporator is used for superheating and the superheat is increased which reduce capacity and increase the power consumption dramatically. We have documentation showing an energy saving of 20% during full load and 50% during part load for a DX ammonia system. Link to the documentation.
Strainer house version
With a vapor quality sensor integrated into a standard strainer house you are ensured safe functionality of the sensor and easy installation. The butt-welded connection makes it easy to weld with same size of piping.
Please be aware that the flow direction of the vapor quality sensor is opposite of the flow direction when used as a strainer. If installed with wrong flow direction functionality will NOT be correct.
Besides the benefit of easy installation this solution makes it easy to dismantle the lid with the sensor conductor and clean it if necessary.
The sensor integrated into standard strainer housing is available in both carbon steel DN20 to DN300 and stainless steel DN20 to DN65. Ask for availability if size outside of this range is requested.
Intrinsically Safe design
Intrinsically Safe (IS) sensors are designed and wired to work on such a low current and voltage that it cannot possibly ignite flammable material. By limiting the energy available within the defined hazardous area, electrical equipment can operate safely even amid hazardous mixtures of gasses.
Product selection guide
To find the right part number to purchase please use our selection guide in the shop (link below), product overview under "ordering code" or send our Product Manager Henrik Kudsk a system description and he will guide you to the right part number. Please use the "Product Specification Form" (find it under the "downloads" tab on this product page).
Technical data: HBCP-ST
The Compressor Protection Sensor is a DX version of the HBX Vapor Quality Sensor, designed for installation at the compressor inlet. It detects when liquid content in the gas exceeds a critical threshold, sending an alarm and measured value to a PLC. This data helps control the system and prevent liquid slugging by stopping the compressor when necessary.
The sensor reduces the risk of damage and breakdowns by preventing liquid refrigerant from entering the compressor. It's particularly useful in larger systems with multiple evaporators, offering monitoring and troubleshooting capabilities. The Vapor Quality Sensor provides instant feedback by measuring the liquid in the gas flow.
Available versions include:
Rod Style: Installed in an elbow at the bottom of horizontal pipes, with 200 mm and 300 mm options for pipes up to 4”.
Inline: For both horizontal and vertical pipes, available up to DN100.
Strainer House: Installed in a downward elbow in an empty strainer house, detecting liquid on the walls.
