Vapor Quality Sensor (Flooded systems)

Technical data: HBX-OVC

HBX-OVC is a new revolutionary, patent-pending sensor technology, and it is thus the first sensor in the world capable of measuring the relationship between gas and liquid a refrigeration system. The sensor measures the degree of dryness, “X”, of the gas in the gas pipes, and the value is converted into a 4-20 mA analogue signal corresponding to “X”. The measuring range for HBOVC is X = 0.6...0.9.
The sensor is available in two variants, "Rod Style” for installation in a pipe elbow and “In-line” for welding into the suction pipe.

The sensor offers very precise measurements and provides instant read-outs of the gas quality, making it useable in most evaporators (plate, pipe, and air evaporators).
The sensor’s microprocessor also functions as a controller, enabling the direct control of a modulating motor valve, thereby bypassing the external controller or the PLC. The controller can be set up with all the parameters that are necessary for regulating a modulating motor valve or a stepper motor valve. The sensor is available with a cable for direct supply to and control of the motor valve, or as a sensor where the signal is sent to the external controller/PLC.

Installation of HBX sensors in strainer/filter houses

For proper functionality of X-sensor it is vital with correct installation. This has proven to be challenging when welded in to bends. We are therefore ready with a new solution with integration in strainer houses mounted at the suction line. The function is as on the inline sensor but the advantage is that the filter lid and sensor element can be removed and cleaned if necessary.

Product features

Measures vapor quality in ammonia refrigeration systems – measures the relationship between gas and liquid (Refrigerant Log Ph diagram).
Can also be used in HFC refrigeration systems.

Applications

HBX OVC

Optimum efficiency at all loads is obtain by measuring the Vapor Quality in the outlet of the evaporator and use the signal to change the height of the driving head as shown, lower level will minimize the liquid amount  in the evaporator and secure balanced and dynamic evaporation  during part load and thus optimum heat transfer.

The HBX-OVC-ST Vapor Quality control signal (cable out, 4-20mA) is connected to DI 3 (pin 3) on the HBSLC liquid level sensor and used to change the desired set value for the liquid level in the recirculation vessel/separator.

Specifications

Connection Diagram

HBDX

Drawing

Maal HBX Rod 1 tommer O28mm

Maal HBX Rod 3 4 tommer o22mm

Maal HBX Rod 3 4 tommer O22mm L192mm

HBX-Rod style

Maal HBX Inline

HBX-In-line style

HBx Strainer DN65 WEB

Installation of HBX sensors in strainer/filter houses

For proper functionality of X-sensor it is vital with correct installation. This has proven to be challenging when welded in to bends. We are therefore ready with a new solution with integration in strainer houses mounted at the suction line. The function is as on the inline sensor but the advantage is that the filter lid and sensor element can be removed and cleaned if necessary.

Technical data:

 HBX strainer dimensioner web

HBx strainer dimensionstabel web

Power supply
Voltage24 V AC/DC 
Current consumptionMax 250 mA
Electronic connectionM12, 5 pins
Output
Analouge signal4-20 mA
Alarm outputPNP
RegulationP-regulation
Environmental conditions
Ambient temperature-30...+50°C
Refrigerant temperature-60...+80°C
Max. pressure100 bar 
Degree of protectionIP65
Vibrations IEC 68-2-6 (4g) 
Mechanical specifications
Thread connection / welding connection1" NPT / BSPP 
Material liquid partsAISI 304 / PEEK
Material electronic partsGF BLK, Nylon 6 (PA)
SizeSee drawing
WeightSee ordering codes
TypeFront house
Approvals
EMC testEN 61000-2
Cable
5 m cabel with. M12 plugHBxC-M12/5 
Cabel specificationsPUR -5 x 0,34mm2 
Indication
LED indicationLED (green, yellow og red)
Configurations
ConfigurationWith PC tool

Ordering code

DesignLengthConnectionValve typeCable to valveOrdering code
Rod190 mm3/4" NPTModulatingNoHBX-OVC-R-2-2
Rod190 mm3/4" BSPPModulatingNoHBX-OVC-R-2-6
Rod300 mm3/4" NPTModulatingNoHBX-OVC-R-3-2
Rod300 mm3/4" BSPPModulatingNoHBX-OVC-R-3-6
Rod300 mm1" BSPPModulatingNoHBX-OVC-R-3-8
Rod300 mm1" NPTModulatingNoHBX-OVC-R-3-9
In-line 1" DN25ModulatingNoHBX-OVC-IN-DN25
In-line 1 1/2" DN40ModulatingNoHBX-OVC-IN-DN40
In-line 2" DN50ModulatingNoHBX-OVC-IN-DN50
Electronicpart forHBX-OVCModulatingNoHBX-OVC-EL
Rod190 mm3/4" NPTModulatingYesHBX-OVC/C-R-2-2
Rod190 mm3/4" BSPPModulatingYesHBX-OVC/C-R-2-6
Rod300 mm3/4" NPTModulatingYesHBX-OVC/C-R-3-2
Rod300 mm3/4" BSPPModulatingYesHBX-OVC/C-R-3-6
Rod300 mm1" BSPPModulatingYesHBX-OVC/C-R-3-8
Rod300 mm1" NPTModulatingYesHBX-OVC/C-R-3-9
In-line 1" DN25ModulatingYesHBX-OVC/C-IN-DN25
In-line 1 1/2" DN40ModulatingYesHBX-OVC/C-IN-DN40
In-line 2" DN50ModulatingYesHBX-OVC/C-IN-DN50
Electronicpart forHBX-OVC/CModulatingYesHBX-OVC/C-EL
Rod190 mm3/4" NPModulatingYesHBX-OVC/C-R-2-2-MK2
Rod190 mm3/4" BSPPModulatingYesHBX-OVC/C-R-2-6-MK2
Rod300 mm3/4" NPModulatingYesHBX-OVC/C-R-3-2-MK2
Rod300 mm3/4" BSPPModulatingYesHBX-OVC/C-R-3-6-MK2
Rod300 mm1" BSPPModulatingYesHBX-OVC/C-R-3-8-MK2
Rod300 mm1" NPTModulatingYesHBX-OVC/C-R-3-9-MK2
Electronicpart forHBX-OVC/C-MK2ModulatingYesHBX-OVC/C-EL-MK2
Rod190 mm3/4" NPTStepper motorYesHBX-OVC/S-R-2-2
Rod190 mm3/4" BSPP Stepper motorYesHBX-OVC/S-R-2-6
Rod300 mm3/4" NPTStepper MotorYesHBX-OVC/S-R-3-2
Rod300 mm3/4" BSPPStepper MotorYesHBX-OVC/S-R-3-6
Rod300 mm1" BSPP Stepper motorYesHBX-OVC/S-R-3-8
Rod300 mm1" NPT Stepper motorYesHBX-OVC/S-R-3-9
In-line 1" DN25Stepper motorYesHBX-OVC/S-IN-DN25
In-line 1 1/2" DN40Stepper motorYesHBX-OVC/S-IN-DN40
In-line 2" DN50Stepper motorYesHBX-OVC/S-IN-DN50
Electronicpart forHBX-OVC/SStepper motorYesHBX/S-EL
Rod190 mm3/4" NPTPWMNoHBX-OVC-R-2-2/PWM
Rod190 mm3/4" BSPPPWMNoHBX-OVC-R-2-6/PWM
Rod300 mm3/4" NPTPWMNoHBX-OVC-R-3-2/PWM
Rod300 mm3/4" BSPPPWMNoHBX-OVC-R-3-6/PWM
Rod300 mm1" BSPPPWMNoHBX-OVC-R-3-8/PWM
Rod300 mm1" NPTPWMNoHBX-OVC-R-3-9/PWM
Electronicpart forHBX-OVC/PWMPWMNoHBX-OVC/PWM-EL
Rod190 mm3/4" NPTPWMYesHBX-OVC/C-R-2-2/PWM
Rod190 mm3/4" BSPPPWMYesHBX-OVC/C-R-2-6/PWM
Rod300 mm3/4" NPTPWMYesHBX-OVC/C-R-3-2/PWM
Rod300 mm3/4" BSPPPWMYesHBX-OVC/C-R-3-6/PWM
Rod300 mm1" BSPPPWMYesHBX-OVC/C-R-3-8/PWM
Rod300 mm1" NPTPWMYesHBX-OVC/C-R-3-9/PWM
Electronicpart forHBX-OVC/C/PWMPWMYesHBX-OVC/C/PWM-EL
Strainer (Carbon)DN20 (3/4")NoHBX-ST-DN20
Strainer (Carbon)DN20 (3/4")ModulatingYesHBX-ST-DN20/C
Strainer (Carbon)DN20 (3/4")StepperYesHBX-ST-DN20/S
Strainer(Carbon)DN20 (3/4")PWMYesHBX-ST-DN20/PWM
Strainer (Carbon)DN25 (1")NoHBX-ST-DN25
Strainer (Carbon)DN25 (1")ModulatingYesHBX-ST-DN25/C
Strainer (Carbon)DN25 (1")StepperYesHBX-ST-DN25/S
Strainer (Carbon)DN25 (1")PWMYesHBX-ST-DN25/PWM
Strainer (Carbon)DN40 (1½")NoHBX-ST-DN40
Strainer (Carbon)DN40 (1½")ModulatingYesHBX-ST-DN40/C
Strainer (Carbon)DN40 (1½")StepperYesHBX-ST-DN40/S
Strainer (Carbon)DN40 (1½")PWMHBX-ST-DN40/PWM
Strainer (Carbon)DN50 (2")HBX-ST-DN50
Strainer (Stainless)DN50 (2")HBX-ST-DN50-SS
Strainer (Carbon)DN50 (2")ModulatingYesHBX-ST-DN50/C
Strainer (Stainless)DN50 (2")ModulatingYesHBX-ST-DN50-SS/C
Strainer (Carbon)DN50 (2")StepperYesHBX-ST-DN50-S
Strainer (Stainless)DN50 (2")StepperYesHBX-ST-DN50-SS/S
Strainer (Carbon)DN50 (2")PWMYesHBX-ST-DN50-PWM
Strainer (Stainless)DN50 (2")PWMYesHBX-ST-DN50-SS/PWM
Strainer (Carbon)DN65 (2½")NoHBX-ST-DN65
Strainer (Stainless)DN65 (2½")NoHBX-ST-DN65-SS
Strainer (Carbon)DN65 (2½")ModulatingYesHBX-ST-DN65/C
Strainer (Stainless)DN65 (2½")ModulatingYesHBX-ST-DN65-SS/C
Strainer (Carbon)DN65 (2½")StepperYesHBX-ST-DN65/S
Strainer (Stainless)DN65 (2½")StepperYesHBX-ST-DN65-SS/S
Strainer (Carbon)DN65 (2½")PWMYesHBX-ST-DN65/PWM
Strainer (Stainless)DN65 (2½")PWMYesHBX-ST-DN65-SS/PWM
Strainer (Carbon)DN80 (3")NoHBX-ST-DN80
Strainer (Carbon)DN80 (3")ModulatingYesHBX-ST-DN80/C
Strainer (Carbon)DN80 (3")StepperYesHBX-ST-DN80/S
Strainer (Carbon)DN80 (3")PWMYesHBX-ST-DN80/PWM
Strainer (Carbon)DN100 (4")NoHBX-ST-DN100
Strainer (Carbon)DN100 (4")ModulatingYesHBX-ST-DN100/C
Strainer (Carbon)DN100 (4")StepperYesHBX-ST-DN100/S
Strainer (Carbon)DN100 (4")PWMYesHBX-ST-DN100/PWM
Strainer (Carbon)DN125 (5")NoHBX-ST-DN125
Strainer (Carbon)DN125 (5")ModulatingYesHBX-ST-DN125/C
Strainer (Carbon)DN125 (5")StepperYesHBX-ST-DN125/S
Strainer (Carbon)DN125 (5")PWMYesHBX-ST-DN125/PWM
Strainer (Carbon)DN150 (6")NoHBX-ST-DN150
Strainer (Carbon)DN150 (6")ModulatingYesHBx-ST-DN150/C
Strainer (Carbon)DN150 (6")StepperYesHBX-ST-DN150/S
Strainer (Carbon)DN150 (6")PWMYesHBX-ST-DN150/PWM
Strainer (Carbon)DN200 (8")NoHBX-ST-DN200
Strainer (Carbon)DN200 (8")ModulatingYesHBX-ST-DN200/C
Strainer (Carbon)DN200 (8")StepperYesHBX-ST-DN200/S
Strainer (Carbon)DN200 (8")PWMYesHBX-ST-DN200/PWM

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