Rod Style - Vapor Quality Sensor

Technical data:
HBX-DX-R-EX - ATEX/IECEx Certified

HB products has developed the unique vapor quality sensor, which is the only sensor able to directly measure the liquid content of liquid in the evaporator output. The sensor works both in pump circulated and DX systems and can optimize the efficiency and capacity to a new level.

Evaporator control
The optimal evaporator is not filled with liquid refrigerant like you often have in pump circulated refrigerant systems with circulation ratios above 1.5. The optimal evaporator is not dry like a lot of superheat-controlled evaporators.
By measuring the liquid content in the evaporator output and using this measurement to control the liquid feed.

Most refrigeration systems operate most of the time in part load and especially during part load the efficiency is typically rather poor and can be optimized significantly. Pump circulated systems fills the evaporator with liquid which reduce heat transfer by 50 % and increases the pressure loss which increase energy consumption. For pump circulated systems an energy saving of minimum 20% is typical for optimized systems, and much more on systems without circulation control.

In DX systems a larger part of the evaporator is used for superheating and the superheat is increased which reduce capacity and increase the power consumption dramatically. We have documentation showing an energy saving of 20% during full load and 50% during part load for a DX ammonia system. Link to the documentation.

Rod style version
The rod style sensor has been on the market for several years and works well if it is installed correctly. This sensor only measures the liquid inside the sensor element itself, and not like the other types between the inner element and the pipe walls. This means the sensor must be installed where the liquid flows at the bottom of a horizontal pipe. The sensor must be installed in an elbow with the sensor element located at the bottom of a horizontal pipe.

Intrinsically Safe design
Intrinsically Safe (IS) sensors are designed and wired to work on such a low current and voltage that it cannot possibly ignite flammable material. By limiting the energy available within the defined hazardous area, electrical equipment can operate safely even amid hazardous mixtures of gasses.

Product selection guide
To find the right part number to purchase please use our selection guide in the shop (link below), product overview under "ordering code" or send our Product Manager Henrik Kudsk a system description and he will guide you to the right part number. Please use the "Product Specification Form" (find it under the "downloads" tab on this product page) and e-mail it to sales@hbproducts.dk

Shop image

Product features

Measures the volumetric concentration of gas in a gas/liquid mixture
Balanced evaporator control to achieve semi-flooded operation with high heat transfer
Can be used to optimize and control both DX systems and overfeed systems
Instant measurement and analog output
Split design which makes it easy to install and perform diagnostics on.
Can be used for all common refrigerants

Applications

Rod style sensor mounted in an elbow:

Rod style sensor mounted in an elbow

 

Rod style installation:

Rodstyle installation

Specifications

Connection Diagram

 Diagram sensor

Drawings

Thread: 1" BSP(G)HBX Rod 1" Ø28mm


Thread: 3/4" BSP(G) & NPT
Length: 190 mmHBX Rod 3/4" Ø22mm L190mm


Thread: 3/4" BSP(G) & NPT
Length: 300 mmHBX Rod 3/4" Ø22mm L300mm

Power supply
Voltage12-28 V DC two wire
Max. current consumption Max 20 mA
Plug connectionsM12, 5 pins - DIN 0627
Output
Signal output 4...20 mA (AO)
Mechanical specifications
Material liquid partsAISI 304 / PTFE
Material electronic partsNylon 6 (PA)
Environmental conditions
Max pressure100 bar
Protection degreeIP66
VibrationsIEC 60068-2-6 (4g)
EMCEN 61000
HBP_PRODUCT_TAB_SPECS_STR_EXAREA
IECEx classificationEx ia IIC T1…T6 Ga
Device category1G for Zone 0 & 1
Type of protectionia
Gas resp. gas groupIIC
Temperature classT1….T6
Ambient temperature-40...+50°C/+70°C
When used in Ex-area the installation has to be carried out according to standards in force for the country in question.
The Equipment must be installed via an approved and certified galvanically interface barrier placed outside the hazardous area.

Ordering code

Insert lengthConnectionATEX/IECEx approvalOrdering code
HBX-DX-EXbasic versionfor NH3 DX-systems
190 mm3/4" NPTZone 0 & 1HBX-DX-R-2-2-EX
190 mm3/4" BSPPZone 0 & 1HBX-DX-R-2-6-EX
300 mm3/4" NPTZone 0 & 1HBX-DX-R-3-2-EX
300 mm3/4" BSPPZone 0 & 1HBX-DX-R-3-6-EX
300 mm1" BSPPZone 0 & 1HBX-DX-R-3-8-EX
300 mm1" NPTZone 0 & 1HBX-DX-R-3-8-EX
Electronic Part for HBX-DX sensor Must be calibrated on-siteHBX-DX-EL
HBX-CR-EXbasic versionfor use in overfeed systems
190 mm3/4" NPTZone 0 & 1HBX-CR-R-2-2-EX
190 mm3/4" BSPPZone 0 & 1HBX-CR-R-2-6-EX
300 mm3/4" NPTZone 0 & 1HBX-CR-R-3-2-EX
300 mm3/4" BSPPZone 0 & 1HBX-CR-R-3-6-EX
300 mm1" BSPPZone 0 & 1HBX-CR-R-3-8-EX
300 mm1" NPTZone 0 & 1HBX-CR-R-3-8-EX
Electronic Part for HBX-CR sensor Must be calibrated on-siteHBX-CR-EL

Downloads